How To Make Metal Coffee Table Legs

By | December 5, 2018

How to Craft Enduring Metal Coffee Table Legs

Elevate your coffee table with custom-made metal legs, adding a touch of industrial elegance to your living space. With the right tools and materials, you can create sturdy and stylish legs that will enhance the functionality and aesthetics of your table.

Materials Required:

- Metal tubing (square, rectangular, or round)
- Metal flat bar
- Welding equipment (MIG or TIG)
- Angle grinder
- Drill and drill bits
- Measuring tape
- Clamps
- Safety glasses
- Welding gloves

Step 1: Design and Gather Measurements

Determine the desired height and width of your table legs. Sketch out the design and calculate the required metal tubing length for each leg. Add a few inches for welding purposes.

Step 2: Cut the Tubing and Flat Bar

Using an angle grinder, cut the metal tubing to the desired length for the legs. Cut the metal flat bar into small rectangular pieces to be used as support brackets for the legs.

Step 3: Weld the Support Brackets

Clamp the flat bar pieces onto the tubing in a perpendicular position and weld them securely. These support brackets will provide stability to the legs and prevent bending or wobbling.

Step 4: Assemble the Legs

Position the metal legs parallel to each other and clamp them together at the bottom. Ensure they are square and aligned. Weld the legs together at the bottom to create a sturdy base.

Step 5: Weld the Leg Frames

Cut additional pieces of metal tubing or flat bar to form the leg frames. These frames will connect the legs to the coffee table top. Weld the frames to the top of the legs, ensuring they are level.

Step 6: Attach Mounting Plates

Weld mounting plates to the underside of the leg frames. These plates will be used to attach the legs to the coffee table top. Ensure they are positioned correctly for proper alignment.

Step 7: Finish and Protect

Once the welding is complete, grind down any sharp edges or burrs. Clean the metal surface thoroughly to remove any debris or weld spatter. Apply a protective finish such as paint or clear coat to protect the metal from rust and scratches.

Additional Tips:

- Use high-quality metal tubing and flat bar for durability.
- Ensure proper alignment and squareness throughout the welding process.
- Wear appropriate safety gear for welding operations.
- Allow the welds to cool completely before handling the legs.
- Consider adding rubber or felt pads to the bottom of the legs to protect flooring.

With these simple steps and a bit of patience, you can create unique and durable metal coffee table legs that will enhance the visual appeal and functionality of your furniture for years to come.


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